Flexible Feeder

The Flex Feeder is unmatched as an input unit. The filler parts flow on a vibrating conveyor belt past sensors, which precisely calculate and determine whether a part is isolated and regular or not. The unit rejects hooked or irregular parts and conveys them back to the separation. Irregular parts are never allowed to be loaded.

Sorting, weighing, counting and organizing automatically

Various machines and topics:

  • Multihead weighers
  • Weighing systems
  • Vibration conveyors
  • Counting systems
  • Separation systems
  • Feeding systems
  • Insertion systems
  • Pick and place systems
  • Robot systems
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Flexible Feeder

The Flex Feeder is unmatched as an input unit. The filler parts flow on a vibrating conveyor belt past sensors, which precisely calculate and determine whether a part is isolated and regular or not. The unit rejects hooked or irregular parts and conveys them back to the separation. Irregular parts are never allowed to be loaded. The patented Flex Feeder as an input accessory for the industrial machine T-1000 for packaging is unique and has many advantages over most known packaging systems. It counts products with a length of 3 mm to 200 mm. If you want to count and pack smaller products from 0.2 to 18 mm in length or diameter, we refer to our BM 1 counting machine
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Small parts counting machine

BAGMATIC small parts counting machine for various parts

The Bagmatic small parts counting machine is a universal automatic parts counter for small and irregularly shaped parts, such as:
  • Finest plant seeds like tomato, patato, carrots etc.
  • Vegetable seeds
  • Canabis
  • Cereals, Corn, Rice, Granola
  • Insects, Pupae
  • Pharmaceuticals, pills, casules
  • Gems, diamonds and precious stones
  • Small mechanical parts, spacers, bearings,
  • Implants
All these products have in common that it is difficult and time consuming to count them manually. Either they are irregular shaped or they are very light or very small. Because of this, the quantification of these parts by weight comes up against limits. The Bagmatic small parts counting machine is especially suitable for counting such parts precisely in small to medium quantities piece by piece. Important applications of the Bagmatic small parts counting machine are the repetitive, exact counting of a preselected number of parts or the conventional determination of the 1000 grain weight according to ISO 520. We also offer seed counter machines for companies With the Bagmatic small parts counte , parts with diameters from 0.3 mm to approx. 18 mm can be counted. All sizes can be processed with same adjustable conveyor bowl. Different feed containers for differently sized products are not required. A version with an external, larger conveyor, the Bagmatic MAXI, is available for parts with diameters up to 25 mm. The Bagmatic automatic parts counting machine is characterized by its robust construction and a simple, fool-proof operation. The large, bright LED display is easy to read even in daylight. The count signal is processed by a microprocessor which allows also the detection of parts with particularly difficult shapes. The small parts counter is equipped with terminals for remote control so that it can be combined, for example with packaging and filling machines. The Bagmatic small parts counting machine is the successor of our previous model 580, which was produced from 1980 for about 25 years. The new Bagmatic parts counting machine combines modern electronics with the proven key components that were already responsible in the previous model for long durability and unmatched accuracy. The Bagmatic piece counting machine can be described with attributes such as longevity, durability, robustness and reliability – this for many years.
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UC-2400 series counter

The Ultra-Count series counter UC-2400 is an additional device for counting individual parts and parts of sets. Counting control through a programmable photocell. A touchscreen sends messages about the charging process or malfunctions. It works inline with the T-1000 industrial machine. With the Ultra-Count ™ series counter you can easily count individual parts or parts of sets. This means that all types of parts (fastening parts, medical parts, electrical parts or other components) can be packed accurately and in a time-saving manner. The UC-2400 offers flexibility and speed to get the job done quickly and accurately.
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UCS-2400 Counter & scales

The UCS-2400 functions as a counter like the serial counter UC-2400, but is also a scale for weight control and a net scale. It is equipped with a large hopper and a vibratory conveyor and is more suitable for fully automatic packaging. It functions as a partial counter like the standard model UC-2400 and contains a large hopper, a high-speed vibrating bowl made of stainless steel as a drive, a V-conveyor belt for separating the filler parts, an optical high-speed frame and an accumulation device for portioning.
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UF-5000 input Accessories

With the UF-5000 feed conveyor, you can evenly load all possible filler parts or sets of parts into the opened bag for loading if you set the correct speed - regardless of whether the parts are fully automatic or manual. With the feed sorting belt UF-5000 you can set the production speeds for the best packaging results or set the speed rate for the operator - for fast, easy and safe packaging. You can also fill several pouches continuously without interruption. No waiting for the bags to be opened with air or for the bags to be sealed. The UF-5000 allows you to inexpensively and directly pack a wide range of articles (or pack sets) in PE bags, e.g. Hardware sets, tool sets, sets of bicycle parts, assembly kits for toys or furniture.
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US-5000 semi-automatic weighing / counting system

The Ultrawaage US-5000 is a weighing and counting unit that can be easily connected to the various T-1000 industrial machines and then with an inline function. The device is particularly suitable if you have to / want to quickly change the series of parts or kits to be packed. The Ultrawaage US 50000 is a semi-automatic weighing / counting system that offers immediate production transitions, set packaging and a variety of order storage.
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US-5500 Ultra scale with PTL (Pick-to-Light)

The Ultrawaage US-5500 is a major improvement to the counting and weighing system of the US-5000. On the connected sorting table there are lamps on the compartments for the putty parts to be loaded. With “green” you can still charge, with “orange” no more. This is the "pick-to-light" method. The Ultrawaage US-5500, together with the T-1000 industrial machine, can pack sets of different parts at a new level: with the help of the superior pick-to-light technology. Loading the kits has never been easier than with the sorting table equipped with LED lamps. When the weights of the portions of the set are entered on the touch screen of the US-5500 at the beginning of the loading, the lamps and the display of the touch screen signal the operator when the target number of a portion of the set has been reached. The next portion of the set (kits) can now be loaded etc. until the target weight of all portions of the set is reached. Only then do all parts of the set (putty parts) fall into the bag, which is automatically sealed and blown off by the T-1000. The loading of the next set can begin. (Portion = number of parts of a part number)
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Verpackungssysteme Ultrawaage Verpackungsmaschinen Industriemaschine Waage Zaehleinheit Us9000 Bagmatic
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US-9000 Ultra-scale net scale & counting unit

The Ultrawaage US-9000 is both a net scale and a counting unit. It can be easily connected to the T-1000 industrial packaging machine and then works inline. The US-9000 is particularly suitable for small and / or difficult to separate parts that have to be packed. The US-9000 is ideal for the precise counting of filler parts, which can also be linked together and therefore cannot flow through a part counter. That is why the vibratory bowl feeder offers optimum speed when filling. If the weight of the filled parts approaches the predetermined target weight, the filling speed slows down so that the filling weight deviates only minimally from the target weight. Weighing takes place with a tolerance of up to 0.45 g deviation from the set target weight. If you increase the target weight with the tolerance, you achieve that the desired number of parts is at most exceeded, but never undercut. Therefore suitable the US-9000 is perfect for light and small parts that cannot be counted on a typical net scale.
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T-1000H horizontal industrial machine for packaging

The horizontal industrial machine works like the T-1000, but it can be placed in the correct position, either horizontal or inclined, to facilitate bag loading. See also input accessories and TIZ printer. The horizontal industrial machine offers countless packaging solutions for a wide variety of products that are difficult to load on the T1000 vertical industrial machine. Insert your product horizontally into the bag - either manually or automatically: the machine then takes care of the rest. It seals the bag at the charging station and unloads the filled bag on the horizontal conveyor belt. The next bag is then already blown open and positioned - ready to receive the next product.
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Feeder machine: our notifications for our costumers

Bagmatic offers a large range of fully automatic feeders for automatic counting and orientation. Vision systems can be added to detect correct parts being feed into the bag, and by using camera technology you can have a very fast setup and changeover time.

Small Parts Feeder:

Are you looking for a small parts feeder for screws, nuts, rubber parts, o-rings filters, anything in the dimension and range starting from 1-20 mm. Bagmatic can help you with this process. We can integrate the feeders with our Bagmatic T375 / The Fastest Bagger in The Market and achive a very efficient packaging and bag printing process.
Send us your reference parts for a free product evaluation, and we would be happy to provide a quote for your attention.

Large Parts Feeders:

Are you looking to feed metal parts, brass, screws, bolts, nuts, or moulded plastic parts, we have a range of different infeed solutions, sizes up to 200 mm.
We offer regular vibration bowl feeders, carpet fedders for delicate and irregular parts, feeders with visoion systems and much more.
If combined with our Bagmatic T1000 bagging machine you get an very efficient and reliable fast solution that will save you money everyday.
Send us your reference parts for a free product evaluation, and we would be happy to provide a quote for your attention.

High Speed Counters:

Are you looking for a parts feeder to count more than 25.000 parts pr. min, then call us now. We have the system you are looking for. Anypart ranging from 1 to 20 mm., can be counted, and bagged with our special high speed counters. Used for moulded parts, filters, screws, nuts, etc.
These system works perfectly with our Bagmatic T1000 machines that have integrated printers

Our counting machines (counters) have counting rates of up to 25,000 objects per minute. This can be achieved for objects as small as 0.5mm and a single system can be configured to handle a wide range of object shapes. Advanced mathematical algorithms ensure 100% accuracy by analyzing multiple views of the falling objects. These counting machines are suited to filters, metal and plastic molds, medical parts, electronic components, o-rings, automotive aerospace, and many more.

Send us your reference parts for a free product evaluation, and we would be happy to provide a quote for your attention.

Feeding technology for packaging machines directly from the manufacturer

At Bagmatic, we develop and produce high-performance systems for automated parts handling that take your packaging processes to a new level. Our feeding technology is based on years of experience in industrial automation and combines mechanical precision with intelligent sensor technology. Vibrating conveyor belts transport your products in a controlled manner for further processing, while integrated detection systems check each individual item.

Separation is carried out reliably by coordinated vibration patterns that automatically return entangled or misaligned parts. This ensures that only correctly oriented components enter the packaging process. Image processing technology supports optical inspection and enables continuous quality assurance from the first to the last production step.

We offer different configuration levels for different requirements. Multihead weighers, counting systems and pick-and-place units can be added on a modular basis. The control technology adapts flexibly to changing product characteristics, which significantly reduces changeover times. You benefit from minimised downtimes and maximum availability of your systems.

Flexible feeding technology optimises your production processes

Modern manufacturing environments require adaptable solutions that can process different product formats without costly conversions. Our flexible feeding technology meets this requirement precisely thanks to intelligent design principles and sophisticated mechanics. Parameters can be adjusted intuitively via touchscreen control panels, allowing format changes to be carried out in a matter of minutes.

The systems automatically detect deviating part sizes and adjust the conveyor speed and vibration intensity accordingly. Robot-assisted components expand the range of functions for complex handling tasks. Grippers and vacuum systems work together precisely to transport even sensitive items gently. This variability makes your production future-proof and competitive.

Easy integration into existing machinery is crucial for economical operation. Our feeding systems communicate with higher-level control systems and merchandise management systems via standardised interfaces. This creates a transparent production chain with complete traceability. You retain control over throughput quantities, reject rates and maintenance intervals at all times.

Precise feeding technology for small parts of the highest quality

The handling of small components places special demands on feeding technology for small parts. Screws, seals, electronic components or medical articles require gentle yet precise separation. Bagmatic has developed specialised systems that reliably orient and position even the finest parts. Vibration conveyors with micrometrically adjustable amplitudes ensure gentle transport without damage.

Camera systems capture each part in real time and compare its position and orientation with stored target values. Deviations are immediately detected and corrected before defective parts enter the packaging process. This optical inspection works with image processing algorithms that identify even minimal defects. Your product quality increases measurably, while complaints and returns decrease.

The separation units adapt to different materials, from plastic to metal to rubber. Different surface properties require adapted conveyor methods, which we achieve with interchangeable conveyor belts. This allows you to process a wide variety of small parts efficiently and economically with a single system.

Error reduction through intelligent sorting and feeding technology

Production errors cause considerable costs due to rejects, rework and delivery delays. Our sorting and feeding technology minimises these risks through multi-layered control mechanisms. Sensors continuously monitor the material flow and detect irregularities as they arise. Entangled parts, duplicates or misaligned components are automatically ejected and fed back into the separation process.

This self-correcting function reduces manual intervention to a minimum. Your employees can concentrate on monitoring activities instead of constantly intervening to make adjustments. The error rate typically drops by over 95 per cent compared to manual processes. At the same time, process reliability increases as human fatigue is eliminated as a source of error.

Weighing systems complement optical inspection with gravimetric verification. Multihead weighers determine precise filling weights and automatically compensate for fluctuations. They easily meet legal requirements for filling quantities and build trust among your customers. The documented measurement data also supports quality audits and certification processes.

Proven feeding technology for complex tasks

Demanding production scenarios require well-designed systems that intelligently link different process steps. Bagmatic offers you sophisticated feeding technology that has proven itself in years of practical use. We cover the entire spectrum, from compact insertion systems to fully automated robot cells. Pick-and-place units operate at cycle rates that far exceed manual processes.

The combination of mechanical robustness and intelligent control technology guarantees long-term availability. Wear parts are standardised and available at short notice, and maintenance work can be carried out during ongoing production. Our service concept includes preventive maintenance as well as rapid troubleshooting. You minimise unplanned downtime and maximise overall equipment effectiveness.

The performance of our systems is particularly evident in multi-component packaging. Different items are separated, counted and fed to the packaging machine in a defined sequence. Synchronisation is carried out precisely via the central control system, which coordinates all subsystems. Contact us for individual advice on your specific application – together we will find the optimal solution for your requirements.